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Manufacturing Execution System Development

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Empower your manufacturing operations with a custom Manufacturing Execution System (MES) software that Devox can deliver. Streamline production, enhance real-time data visibility, and boost the efficiency level with a solution tailored to your specific needs.

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How Can it Help My Business?

What is Manufacturing Execution System and How Can it Help My Business?

MES (Manufacturing Execution System) is software that helps manage and optimize the entire production process in a factory, from raw materials to finished products. It provides real-time visibility into operations, allowing you to monitor and control everything happening on the shop floor.

MES helps improve production efficiency, enhance product quality, and reduce waste by catching issues early and optimizing resources. It also ensures compliance with industry regulations by keeping track of all materials and processes. With MES, you can make smarter, data-driven decisions, respond quickly to changes, and keep your manufacturing operations running smoothly and cost-effectively.

Our Benefits

Benefits of Custom Manufacturing Execution System

01

Full Visibility and Data-Driven Optimization

Take complete control over your resources, workflows, orders, and administrative processes with a custom MES. It provides a transparent view from raw materials to finished products, allowing you to monitor operations in real-time, identify bottlenecks, and make quick, informed decisions. Streamline production management and reduce waste while ensuring every aspect of your manufacturing process runs smoothly and efficiently.

02

Keep Equipment Healthy

With integrated predictive maintenance capabilities, MES can monitor equipment conditions and predict potential failures before they occur. This proactive approach minimizes unexpected downtime, extends the lifespan of machinery, and reduces maintenance costs. By keeping production lines running smoothly, MES enhances overall operational reliability.

03

Seamless Quality

Integrate quality management directly into your production process to ensure consistent product quality with tailored MES, enabling real-time product quality monitoring. Detect defects early, take immediate corrective actions, and comply with industry standards, reducing rework, and scrap rates, and maintaining high-quality output.

04

Better Compliance and Traceability

For industries with strict regulatory requirements, MES offers robust compliance management features. It provides full traceability of materials, processes, and products, ensuring that all regulatory requirements are met. This capability is crucial in industries like pharmaceuticals, food and beverage, and aerospace, where traceability and compliance are critical.

05

Reduced Production Costs

Cut your operational check naturally thanks to the efficiency MES brings: with its diverse functionality, it will help you reduce waste, minimize errors and optimize processes effortlessly. The ability to monitor and optimize energy usage, manage inventory more effectively, and reduce downtime further enhances cost savings. Achieve better margins and more competitive pricing with these cost reductions.

06

Faster Time-to-Market

Bring your new designs and products to market quicker than your competitors can. The communication speed and efficiency MES enables between design, production, and quality control will result in faster product launches and more agile responses to market changes. With rapidly evolving customer demands, you’ll win a significant competitive advantage.

07

Reach Team Synergy

Help different departments within the enterprise, such as production, quality control, and maintenance work symbiotically. Custom MES will give ground for more seamless data and information sharing, providing a centralized platform with team goals and communication instruments. Ensure your team is aligned and works towards the same objectives easily.

08

Better Inventory Management

Fill your warehouse like Tetris with real-time inventory tracking and management that will make sure each square inch is used efficiently. With precise inventory control features, you’ll eliminate overstocking and stockouts, reducing carrying costs as a pleasing bonus. You’ll also get a chance to align production schedules with demand, reducing waste and using materials efficiently.

Services We Provide

Manufacturing Execution System Services We Provide

Every manufacturing execution system software is built differently. Pick a type of software that will suit your company best, entrusting end-to-end development, integration and scaling to the Devox technical team.

  • Discrete Manufacturing MES

    At Devox, we develop MES solutions specifically for discrete manufacturing, where individual items or parts are produced, often with complex assemblies and numerous steps. Our Discrete Manufacturing MES handles everything from job scheduling and work order management to inventory tracking and real-time production monitoring. This type of MES is ideal for industries such as automotive, electronics, and aerospace, where precision and real-time visibility are crucial.

  • Process Manufacturing MES

    Suitable for industries involved in continuous or batch production, like chemicals, pharmaceuticals, and food and beverage. Manage the complexities of process industries, including batch tracking, recipe management, and real-time process monitoring. We’ll make the system compliant with stringent industry regulations on an architectural level and ensure full traceability from raw materials to finished products.

  • Hybrid Manufacturing MES

    Pick this type if your company operates both discrete and process manufacturing within the same environment. This MES type is common in industries such as consumer goods and cosmetics, where both batch processes and discrete manufacturing are required. During development, our engineers will unite the strengths of both systems, incorporating work order management, batch control, quality management, and flexible production scheduling in a single solution.

  • Custom MES for Regulated Industries

    In regulated industries like pharmaceuticals, medical devices, and aerospace, compliance is paramount. We design Custom MES solutions that not only meet but exceed regulatory requirements. These systems include features like compliance tracking, electronic signatures, audit trails, and documentation management, ensuring your operations are fully compliant with industry standards such as FDA, GMP, and ISO.

  • Cloud-Based MES

    Devox recognizes the need for modern, scalable solutions. Our Cloud-Based MES provides all the functionalities of traditional MES but with the added benefits of cloud technology. This system offers real-time data access, remote deployment, and seamless integration with other cloud services, making it an ideal solution for businesses looking to scale their operations without the need for extensive on-premises infrastructure.

  • Modular MES

    Let us make a flexible system with a modular architecture that will allow you to customize and scale it as your needs evolve. This approach lets you start with core modules — like production management, quality control, or inventory tracking — and expand the system with additional modules over time, ensuring that your MES grows alongside your business.

  • Lean MES

    For manufacturers focused on optimizing efficiency and reducing waste, Devox can produce systems that align with lean manufacturing principles. Developing a Lean MES for you, we’ll help streamline operations by enabling just-in-time production, real-time inventory management, and continuous process improvement. This system is particularly effective in industries prioritizing efficiency, such as automotive and electronics manufacturing.

  • Real-Time MES

    Obtain and integrate real-time data into your operations and decisions by design: Devox can develop a system that provides instant access to production data, enabling immediate process adjustments. We’ll include features like real-time data analytics, machine monitoring, predictive maintenance, and instant alerts, ensuring that you can react quickly to any issues that arise on the production floor.

  • Energy Management MES

    Optimize energy usage across your production processes seamlessly: Devox can develop a MES system that monitors energy consumption in real-time, tracks efficiency, and provides sustainability reporting. This type of MES is ideal for companies looking to reduce their environmental footprint and improve their energy efficiency.

  • Global Manufacturing MES

    A proper choice for enterprises with multiple manufacturing sites across different regions. We’ll develop a system that supports multi-site management, integrates with global supply chains, and standardizes processes across locations. Our engineers will integrate centralized data reporting system to ensure consistency, efficiency, and visibility across your entire global operation.

  • IoT-Integrated MES

    Leverage IoT capabilities to enhance energy management, data collection, process automation, and machine-to-machine communication. We can develop an IoT-Integrated MES (manufacturing execution systems), including features like real-time asset tracking, predictive maintenance, and advanced analytics.

  • MES with AI Capabilities

    A strength of AI-based MES is predictive analytics, AI-driven quality control, and intelligent automation. Such a system will help you optimize manufacturing processes by anticipating issues before they occur, reducing downtime, and ensuring consistent product quality. Devox will develop such a system from scratch based on AI type and stack that will suit your individual case best.

Our Process

Our Manufacturing Execution System Development Process

When developing manufacturing execution systems software, we adhere to the classic software development life cycle, also incorporating the best practices of enterprise-oriented development. Our expertise will beget a strong, tailored system for your workshop.

01.

01. Requirement Gathering and Analysis

To develop a viable custom MES, we first dive deep into your business objectives, production processes, and specific challenges. Our team analyzes your current systems or workflows, gathers detailed requirements from your stakeholders, and defines the scope for the upcoming development to deliver a system that will align with your operational goals.

02.

02. Solution Design

Once we have a clear understanding of your requirements, our engineers outline the system architecture, select the right technologies, and define the key functionalities that will drive your manufacturing operations. This is when we make sure the MES is both scalable and adaptable to future needs.

03.

03. Prototyping and Validation

We develop a prototype of the MES to validate the design and functionality with your team. This step allows us to gather feedback early in the process, making necessary adjustments before full-scale development begins. The prototype serves as a proof of concept, ensuring that the final solution will meet your expectations.

04.

04. Development

With the validated design in place, our development team begins coding the MES. We focus on creating a robust, user-friendly system that integrates seamlessly with your existing infrastructure. Throughout this stage, we maintain close communication with your team, providing regular updates and incorporating any additional feedback.

05.

05. Integration with Existing Systems

After the core development is complete, we integrate the MES with your existing enterprise systems, such as ERP, SCADA, and PLM. This ensures a seamless flow of data across all platforms, enhancing overall efficiency and data accuracy. Our team ensures that all integrations are smooth and do not disrupt your ongoing operations.

06.

06. Testing and Quality Assurance

We conduct thorough testing to ensure MES performs flawlessly under various conditions. This includes functional testing, performance testing, and security assessments. Our quality assurance team identifies and resolves any issues they find, ensuring that the MES is reliable and ready for deployment.

07.

07. Deployment and Training

Once the MES passes all testing phases, we proceed with deployment in your production environment. Our team handles the entire implementation process, minimizing downtime and ensuring a smooth transition. We also provide comprehensive training for your staff, ensuring they are fully equipped to use the new system effectively.

08.

08. Support and Continuous Improvement

After deployment, Devox offers ongoing support to ensure the MES continues to operate optimally. We monitor system performance, provide updates, and make any necessary adjustments to keep your operations running smoothly. Additionally, we work with you to identify opportunities for continuous improvement, ensuring that the MES evolves with your business needs.

  • 01. Requirement Gathering and Analysis

  • 02. Solution Design

  • 03. Prototyping and Validation

  • 04. Development

  • 05. Integration with Existing Systems

  • 06. Testing and Quality Assurance

  • 07. Deployment and Training

  • 08. Support and Continuous Improvement

Awards & Certifications

Industry Contribution Awards & Certifications

Check Devox Software Awards on rating & review platforms among top software development companies and Certifications our team members holds.

  • Awards
  • Certifications
  • UpWork

    UpWork

  • Clutch

    Clutch

  • The Manifest

    The Manifest

  • DesignRush

    DesignRush

  • MC.today

    MC.today

  • Clutch

    Clutch

  • Clutch

    Clutch

  • AppFutura

    AppFutura

  • Clutch

    Clutch

  • GoodFirms

    GoodFirms

  • DesignRush

    DesignRush

  • UpWork

    UpWork

  • Professional Scrum Master™ II (PSM II)

    Professional Scrum Master™ II (PSM II)

  • Professional Scrum Product Owner™ I (PSPO I)

    Professional Scrum Product Owner™ I (PSPO I)

  • ITIL v.3 Foundation Certificate in IT Service Management

    ITIL v.3 Foundation Certificate in IT Service Management

  • ITSMS Auditor/Lead Auditor of ISO Standard 20000

    ITSMS Auditor/Lead Auditor of ISO Standard 20000

  • Microsoft Certified: DevOps Engineer Expert

    Microsoft Certified: DevOps Engineer Expert

  • Microsoft Certified: Azure Administrator Associate

    Microsoft Certified: Azure Administrator Associate

  • Quality Assurance ISTQB Foundation Level

    Quality Assurance ISTQB Foundation Level

  • Microsoft Certified Solution Develop (MCSD)

    Microsoft Certified Solution Develop (MCSD)

  • Java Development Certified Professional

    Java Development Certified Professional

  • JavaScript Developer Certificate – W3Schools

    JavaScript Developer Certificate – W3Schools

  • Certified Artificial Intelligence Scientist (CAIS)

    Certified Artificial Intelligence Scientist (CAIS)

  • Oracle Database SQL Certified Associate

    Oracle Database SQL Certified Associate

Case Studies

Our Latest Works

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ILVE ILVE
  • website
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ILVE is a home appliance manufacturer operating since 1975 with a traditions-oriented brand. Devox helped ILVE provide more comprehensive user experience on their website and present their goods from a deeper perspective.

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  • Woocommerce
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Real Estate Listing Project Real Estate Listing Project
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  • Frontend & Mobile
  • DevOps & Infrastructure
  • Third-Party Integrations

Real Estate Listing Project

A property portal for renting and buying, our client offers a range of helpful features and mechanics to promote conscious and tailored housing choices.

Additional Info

Core Tech:
  • NET Core
  • MS SQL
  • ELK
  • Angular
  • React Native
  • NgRx
  • RxJS
  • Docker
  • GitLab CI/CD
Country:

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Testimonials

Testimonials

Sweden

The solutions they’re providing is helping our business run more smoothly. We’ve been able to make quick developments with them, meeting our product vision within the timeline we set up. Listen to them because they can give strong advice about how to build good products.

Carl-Fredrik Linné
Tech Lead at CURE Media
Darrin Lipscomb
United States

We are a software startup and using Devox allowed us to get an MVP to market faster and less cost than trying to build and fund an R&D team initially. Communication was excellent with Devox. This is a top notch firm.

Darrin Lipscomb
CEO, Founder at Ferretly
Daniel Bertuccio
Australia

Their level of understanding, detail, and work ethic was great. We had 2 designers, 2 developers, PM and QA specialist. I am extremely satisfied with the end deliverables. Devox Software was always on time during the process.

Daniel Bertuccio
Marketing Manager at Eurolinx
Australia

We get great satisfaction working with them. They help us produce a product we’re happy with as co-founders. The feedback we got from customers was really great, too. Customers get what we do and we feel like we’re really reaching our target market.

Trent Allan
CTO, Co-founder at Active Place
United Kingdom

I’m blown up with the level of professionalism that’s been shown, as well as the welcoming nature and the social aspects. Devox Software is really on the ball technically.

Andy Morrey
Managing Director at Magma Trading
Vadim Ivanenko
Switzerland

Great job! We met the deadlines and brought happiness to our customers. Communication was perfect. Quick response. No problems with anything during the project. Their experienced team and perfect communication offer the best mix of quality and rates.

Vadim Ivanenko
Jason_Leffakis
United States

The project continues to be a success. As an early-stage company, we're continuously iterating to find product success. Devox has been quick and effective at iterating alongside us. I'm happy with the team, their responsiveness, and their output.

Jason Leffakis
Founder, CEO at Function4
Sweden

We hired the Devox team for a complicated (unusual interaction) UX/UI assignment. The team managed the project well both for initial time estimates and also weekly follow-ups throughout delivery. Overall, efficient work with a nice professional team.

John Boman
Product Manager at Lexplore
Tomas Pataky
Canada

Their intuition about the product and their willingness to try new approaches and show them to our team as alternatives to our set course were impressive. The Devox team makes it incredibly easy to work with, and their ability to manage our team and set expectations was outstanding.

Tamas Pataky
Head of Product at Stromcore
Stan Sadokov
Estonia

Devox is a team of exepctional talent and responsible executives. All of the talent we outstaffed from the company were experts in their fields and delivered quality work. They also take full ownership to what they deliver to you. If you work with Devox you will get actual results and you can rest assured that the result will procude value.

Stan Sadokov
Product Lead at Multilogin
United Kingdom

The work that the team has done on our project has been nothing short of incredible – it has surpassed all expectations I had and really is something I could only have dreamt of finding. Team is hard working, dedicated, personable and passionate. I have worked with people literally all over the world both in business and as freelancer, and people from Devox Software are 1 in a million.

Mark Lamb
Technical Director at M3 Network Limited
FAQ

FAQ

  • What industries can benefit from a custom MES?

    A custom MES is versatile and can be tailored to fit the needs of a wide range of industries, including automotive, aerospace, electronics, pharmaceuticals, food and beverage, and consumer goods. Whether your operations involve discrete manufacturing, process manufacturing, or a hybrid of both, an MES can be designed to optimize production, improve quality, and enhance compliance.

  • Is MES development suitable for small to medium-sized enterprises (SMEs)?

    Absolutely. MES solutions can be scaled and tailored to fit the specific needs and budgets of small to medium-sized enterprises (SMEs). At Devox, we work closely with SMEs to develop cost-effective MES solutions that provide significant improvements in production efficiency, quality control, and data management, helping them compete more effectively in their markets.

  • How long does it take to develop and implement an MES?

    The timeline for MES development and implementation varies depending on the complexity of your requirements, the size of your operation, and the integration with existing systems. On average, a custom MES project can take anywhere from a few months to a year from initial requirement gathering to full deployment. At Devox, we work closely with you to establish a realistic timeline and ensure timely delivery.

  • What is the difference between an MES and an ERP system?

    While both MES and ERP systems are integral to manufacturing operations, they serve different purposes. An MES focuses on managing and monitoring the production processes on the shop floor, providing real-time data on manufacturing operations. An ERP, on the other hand, manages broader business processes such as finance, supply chain, and human resources. The MES feeds real-time production data into the ERP, enabling better coordination and decision-making across the enterprise.

  • Can an MES be integrated with our existing ERP and other systems?

    Yes, one of the key strengths of an MES is its ability to integrate seamlessly with other enterprise systems, such as ERP (Enterprise Resource Planning), PLM (Product Lifecycle Management), and SCADA (Supervisory Control and Data Acquisition). At Devox, we ensure that your MES is designed for smooth integration, enabling real-time data exchange and a cohesive digital ecosystem.

  • Can a custom MES be integrated with SAP Manufacturing Execution System (SAP MES)?

    Yes, a custom MES can be designed to integrate seamlessly with SAP Manufacturing Execution System (SAP MES). This integration allows you to leverage the robust capabilities of SAP MES while adding tailored functionalities that meet your specific manufacturing needs. By combining a custom MES with SAP MES, you can enhance data flow, improve coordination between shop floor operations and enterprise-level planning, and achieve greater flexibility in managing your production processes.

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