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Custom AI Solutions for Manufacturing

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  • Take an Extra Benefit from Your Data
    Turn noisy shop-floor data into measurable business gains

  • Predict Failures Before They Happen
    Reinforce your business resilience with advanced intelligence systems

  • Improve Beyond Human Precision
    Catch what the eyes and gauges miss to enhance manufacturing systems operations

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Why It Matters

Catch up on automation potential through cutting-edge AI in manufacturing industry

AI for manufacturing brings various improvements; therefore, there are benefits of AI in manufacturing. Discover how Devox Software’s AI-driven manufacturing customization solutions elevate to the next level:

  • Consistent Quality Control: AI manufacturing software equipped with visual inspection systems spots quality issues with greater accuracy and speed, ensuring products meet high-quality standards consistently.
  • Low Energy Waste: Let AI in manufacturing sector optimize energy use by identifying inefficiencies and suggesting adjustments. AI monitors and analyzes energy usage patterns, cutting your operational costs and carbon footprint at the same time.
  • Safer Workplace: AI manufacturing monitors workplace conditions in real-time, predicts potential safety incidents and equipment failures, and ensures compliance with safety protocols with advanced monitoring and predictive analytics.
  • Wider Customization Flexibility: AI solutions for manufacturing process and analyze vast amounts of customer data, identifying trends and preferences that inform product design. This way, you optimize processes for custom orders, adjusting materials, designs, or specifications in real time.
  • Quickened Innovation Cycles: AI for manufacturing companies analyzes design options, predicts performance under various conditions, and tweaks recommendations, streamlining the design, prototyping, and testing phases.
  • Skill Gaps Avoided: Manufacturing AI software robots and machines learn and adapt to new tasks, augment human capabilities, or even help upskill existing employees, making it easier for you to bridge skill gaps internally.

Modernizing unstable systems? Launching new products?

We build development environments that deliver enterprise-grade scalability, compliance-driven security, and control baked in from day one.

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What We Offer

All-in-One Services You Get

  • Predictive Maintenance Development Services

    Get tailored AI and ML in manufacturing to align and reinforce the specific machinery and operational patterns of your manufacturing environment. Receive a system capable of predicting equipment failures and scheduling maintenance proactively, reducing downtime and extending the lifespan of machinery.

  • Quality Control AI Services

    Benefit from real-time detection of defects or inconsistencies, ensuring products meet high-quality standards directly from the machine line. We create a zero-defect custom manufacturing AI system designed to inspect and ensure product quality at various stages of the manufacturing process.

  • Supply Chain Optimization Services

    Let us design an application of AI in manufacturing that analyzes vast amounts of data to predict demand, optimize inventory, and enhance logistics. As a result, you gain a streamlined supply chain with reduced costs, improved efficiency, and timely product delivery.

  • Manufacturing Process Optimization Services

    Leveraging AI automation in manufacturing, we simulate and analyze your manufacturing processes, identifying opportunities for efficiency gains based on your existing processes. We provide recommendations for process adjustments that minimize waste, reduce energy consumption, and increase production speed.

  • Energy Management Services

    We’re creating AI manufacturing solutions for production that monitor and analyze energy usage within manufacturing facilities to identify savings gaps. You can expect optimized energy consumption, achieving sustainability goals, and reducing operational costs on the go.

  • Worker Safety Monitoring Services

    Ensure adherence to safety protocols and detect potential hazards in the manufacturing environment: we’re developing factory AI solutions for custom manufacturing monitoring systems that enhance worker safety, reducing the risk of accidents and ensuring compliance with regulations.

  • Digital Twins Development Services

    Leverage smart factory custom manufacturing AI via designing virtual replicas of physical manufacturing systems, enabling simulation and optimization of processes before implementation. Receive insights into performance improvements and make informed decisions without the risk of physical trials, and get a better picture of what an end item looks like.

  • Cognitive Procurement Services

    AI-powered manufacturing for bespoke production paves the way for more agile responses to market volatilities or supply chain disruptions. Our AI systems optimize procurement by analyzing supplier data, material costs, and market trends for you to get improved procurement strategies, enjoy cost savings, and enhance supplier relationships.

  • NLP for Documentation Services

    Harness the potential of natural language processing with scalable custom manufacturing AI platform solutions to automate the processing and analysis of textual documents within the manufacturing context. Devox Software builds a solution that streamlines document management, improves compliance, and saves time on manual documentation processes.

Our Process

How We Work

01.

01. Needs Assessment and Goal Definition

The work starts with planning. We set out goals, limits, and KPIs for the system to create an idea-to-production manufacturing AI workflow that shows value quickly and can grow securely.

02.

02. Data Collection and Preparation

We track MES/ERP/SCADA, historians, sensors, and other data through our custom manufacturing AI consulting services. We also clean and categorize the data and set feature contracts. Then we choose the right stacks (CV, time-series, optimization, MLOps) that work with your lines, latency, and compliance.

03.

03. Model Development and Training

AI solutions in manufacturing rely on your data to build on it, simulate edge and line circumstances, and make models stronger so they can handle real-world situations like variation, drift, and noisy signals.

04.

04. Testing and Evaluation

An end-to-end AI solution for custom manufacturing is tested in shadow mode against ground truth with specific acceptance levels and rollback paths, becoming a ready-for-deployment solution.

05.

05. Deployment and Integration

Deploying AI in custom manufacturing processes goes in stages, starting with read-only tapping, then assistive mode, and finally controlled automation, all behind feature flags. As a result, you get a fully ready environment.

06.

06. Monitoring and Continuous Improvement

We use AI in custom manufacturing production optimization with AI. Observability, retraining, and A/B testing lead to ongoing improvements in OEE, quality, and energy.

  • 01. Needs Assessment and Goal Definition

  • 02. Data Collection and Preparation

  • 03. Model Development and Training

  • 04. Testing and Evaluation

  • 05. Deployment and Integration

  • 06. Monitoring and Continuous Improvement

Benefits

Value We Provide

01

Excellent Quality

The Project Management Office, Business Analysis Office, and Quality Management Offices all work together to ensure the smooth implementation of AI manufacturing solutions. So, even though the custom manufacturing AI solutions are quite complex, they are still on track.

02

Less Time to Market

Both the proprietary AI Solution AcceleratorTM tool and proven industry-established techniques like CI/CD pipelines, automated QA, static code analysis, and Infrastructure as Code (IaC) streamline the development and deployment of custom manufacturing AI solutions. As a result, we speed up the entire development process by an average of 30%.

03

According to ISO 27001

Devox Software follows ISO 27001 security standards and more by having strict corporate procedures and the best tools for manufacturing automation with AI for custom products. This way, your assets, environments, and private information are handled safely and securely at every stage of the SDLC.

04

Full Lifecycle Support

We want to go beyond being a one-time vendor and become a long-term tech partner, providing solutions that help businesses achieve actual results. That's why the full-service assistance for AI-powered solutions for manufacturing helps you every step of the way.

Case Studies

Our Latest Works

View All Case Studies
Untangled Processes: Stock Exchange Trading Bot Automation Untangled Processes: Stock Exchange Trading Bot Automation

Untangled Processes: Stock Exchange Trading Bot Automation

We upgraded a brokerage's trading workflows and built a trading bot that operates in the stock exchange within a pre-approved strategy.

Additional Info

Core Tech:
  • C#
  • .NET
  • SQL
ERP Legacy Modernization from Scratch ERP Legacy Modernization from Scratch

ERP Legacy Modernization from Scratch

From tech dating back to the 90s, the US-based construction company has leaped to a comprehensive ERP platform automating and streamlining all internal workflows.

Additional Info

Core Tech:
  • Java Spring Boot
  • React
Country:

USA USA

PortalPRO PortalPRO

PortalPRO: Real Estate Maintenance Platform Modernization

A performance-optimized real estate platform built with seamless frontend/backend integration and proactive error handling.

Additional Info

Core Tech:
  • NET Core / .NET 7
  • C#
  • ASP.NET Core
  • SQL
  • Docker
  • React
Country:

Lithuania Lithuania

Testimonials

Testimonials

Carl-Fredrik Linné                                            Sweden

The solutions they’re providing is helping our business run more smoothly. We’ve been able to make quick developments with them, meeting our product vision within the timeline we set up. Listen to them because they can give strong advice about how to build good products.

Darrin Lipscomb Darrin Lipscomb
Darrin Lipscomb United States

We are a software startup and using Devox allowed us to get an MVP to market faster and less cost than trying to build and fund an R&D team initially. Communication was excellent with Devox. This is a top notch firm.

Daniel Bertuccio Daniel Bertuccio
Daniel Bertuccio Australia

Their level of understanding, detail, and work ethic was great. We had 2 designers, 2 developers, PM and QA specialist. I am extremely satisfied with the end deliverables. Devox Software was always on time during the process.

Trent Allan Trent Allan
Trent Allan Australia

We get great satisfaction working with them. They help us produce a product we’re happy with as co-founders. The feedback we got from customers was really great, too. Customers get what we do and we feel like we’re really reaching our target market.

Andy Morrey                                            United Kingdom

I’m blown up with the level of professionalism that’s been shown, as well as the welcoming nature and the social aspects. Devox Software is really on the ball technically.

Vadim Ivanenko Vadim Ivanenko
Vadim Ivanenko Switzerland

Great job! We met the deadlines and brought happiness to our customers. Communication was perfect. Quick response. No problems with anything during the project. Their experienced team and perfect communication offer the best mix of quality and rates.

Jason Leffakis Jason Leffakis
Jason Leffakis United States

The project continues to be a success. As an early-stage company, we're continuously iterating to find product success. Devox has been quick and effective at iterating alongside us. I'm happy with the team, their responsiveness, and their output.

John Boman John Boman
John Boman Sweden

We hired the Devox team for a complicated (unusual interaction) UX/UI assignment. The team managed the project well both for initial time estimates and also weekly follow-ups throughout delivery. Overall, efficient work with a nice professional team.

Tamas Pataky Tamas Pataky
Tamas Pataky Canada

Their intuition about the product and their willingness to try new approaches and show them to our team as alternatives to our set course were impressive. The Devox team makes it incredibly easy to work with, and their ability to manage our team and set expectations was outstanding.

Stan Sadokov Stan Sadokov
Stan Sadokov Estonia

Devox is a team of exepctional talent and responsible executives. All of the talent we outstaffed from the company were experts in their fields and delivered quality work. They also take full ownership to what they deliver to you. If you work with Devox you will get actual results and you can rest assured that the result will procude value.

Mark Lamb Mark Lamb
Mark Lamb United Kingdom

The work that the team has done on our project has been nothing short of incredible – it has surpassed all expectations I had and really is something I could only have dreamt of finding. Team is hard working, dedicated, personable and passionate. I have worked with people literally all over the world both in business and as freelancer, and people from Devox Software are 1 in a million.

FAQ

Also Asked

  • What are custom AI solutions for manufacturing, and how do they differ from off-the-shelf tools?

    Models understand your failure modes, part tolerances, routes, and shift patterns because AI and manufacturing are developed around your data, machines, and workflows. Tools that come with the software are faster to set up, but they are not very specific. They don’t always work with niche sensors, plant limits, or quality standards, and they make it harder to interface with MES/ERP/SCADA or change the decision logic.

  • How to plan a zero-downtime AI-driven manufacturing migration from idea to production?

    For manufacturing and AI, set up read-only data taps, create an offline model, and then a “shadow mode” that makes predictions without controlling anything. Check against the ground truth, add observability and rollback, and add closed-loop operations behind feature flags for each line or site. Use the Strangler pattern to cut over slowly, with parallel runs and automated fallbacks.

  • What is the typical timeline and cost for deploying an AI manufacturing solution?

    Of course, it all depends on the scope of the project; however, the examples of AI in manufacturing presuppose that the average timelines and budget vary between 6-10 weeks and $60,000-$180,000 for proof of concept to prove accuracy and practicality. Moreover, the pilot on one line or cell requires 3-4 months and $150k-$400k in budget.

  • How do we ensure data readiness and integration with legacy manufacturing systems (MES, ERP, IoT)?

    Here’s a brief explanation of the algorithm for data integration in custom manufacturing AI integration services as follows:

    1. Please create a straightforward “contract” for each data source that encompasses the schema, freshness, and latency.
    2. Use OPC UA/Modbus gateways to standardize the data, and then put the streams in a time-series store and a feature store.
    3. Map IDs between MES and ERP, use late-binding enrichment, and add tests for data quality (missingness, drift, and unit consistency).
    4. Ensure that write-backs to MES/CMMS are idempotent and checked.
  • Which manufacturing processes benefit most from AI (predictive maintenance, quality control, supply chain)?

    Predictive maintenance, vision-based quality inspection, process optimization, production scheduling, and supply chain are the answers.

  • What are the risks, compliance, and cybersecurity issues of AI in manufacturing?

    Model risk needs to be watched and checked again every so often. In particular, safety risk needs a human-in-the-loop and safe-state fallbacks. Regulatory risk needs to be able to trace choices and data lineage.

    This way, to keep your computer safe, you need segmented OT/IT networks, least privilege, signed containers, SBOMs, patchable edge gateways, encrypted data in transit and at rest, and incident playbooks that follow ISO 27001/NIST. It makes the difference.

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