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AI Transformation for Manufacturing

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  • MODERNIZE WITHOUT DOWNTIME

    Stabilize the legacy core, then deliver zero-downtime cutovers that keep lines running through parallel runs and safe rollback paths.

  • UNIFY YOUR DATA FLOW

    Establish a single operational data backbone with structured pipelines, replacing manual reconciliations with live metrics from a true single source of truth.

  • EMPOWER OPERATORS

    Roll out modern, operator-ready interfaces for digital work instructions, approvals, and exception handling. Capture evidence by default with embedded audit trails, e-sign, traceability, and genealogy.

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Why Devox Software

Rebalance your core operations by harnessing the power of AI

Devox Software is a US-based tech company founded in 2018, backed by 100+ engineers and 70+ deliveries internationally for end-to-end custom software development. We focus on AI development and transformation for manufacturing. We take AI from “nice demo” to production muscle: models, data, integration, and operations that actually run your plant.

Modernizing unstable systems? Launching new products?

We build development environments that deliver enterprise-grade scalability, compliance-driven security, and control baked in from day one.

Check Our Portfolio
What We Offer

What We Offer

Low-Risk Modernization

Is your core system off-limits to everyone? We stabilize the legacy core first: health checks, performance fixes, observability, and risk mapping.

Single Source of Truth

Is Excel your shop-floor interface? We replace the front-end first: modern operator screens, digital work instructions, approvals, and exception handling.

Zero-Downtime Cutovers

Do upgrades feel risky for production? We modernize with zero-downtime cutovers: parallel runs, safe rollback paths, and controlled go-lives, plant by plant.

Operator-Ready Interfaces

Are audits basically a fire drill every time? We embed audit trails, e-sign, traceability/genealogy, and evidence capture into daily workflows.

Stable Integrations

Is reporting basically manual reconciliation? We create a single operational data backbone with shared definitions and structured data flows.

OT/IT Risk Reduction

Is your legacy stack leaving OT/IT wide open? We harden access, monitoring, segmentation patterns, and incident readiness.

Our Services

Custom Manufacturing Systems We Build and Transform

  • Manufacturing Data Backbone

    A commissioning workflow that makes new machines/materials viable without months of tuning. A short calibration run builds the first mapping between observed signals and controllable parameters, and transfer learning reduces retraining effort when rolling the same capability across similar lines.

  • Operator Intelligence Console

    A user-facing layer for operators and engineers, focused on building trust. It surfaces where models fail, highlights why a recommendation is made, and supports interpretable logic where needed, because adoption is a production requirement, not a “nice to have.”

  • Process Intelligence

    A production-ready optimization studio that replaces trial-and-error with sequential experiments. It starts with a small initial DoE, then uses Bayesian optimization to propose the next best runs based on what the data says so far, finding optimal process parameters with fewer experiments and clearer confidence in the result.

  • Smart Control Loop

    A two-block AI loop that turns monitoring into action. Online sensing produces real-time quality indicators, and a control layer uses them to decide when parameters should change, supported by an offline validation loop that retrains and validates models over time.

  • Edge Anomaly Guard

    An edge AI component built for high-frequency manufacturing signals. It learns “normal” behavior from the early production window, detects abnormal patterns fast, and emits a control-ready signal when reality drifts, without needing a full physics model of every variable.

  • Active-Learning Model Update Pipeline

    A distributed training-and-inference setup that keeps models aligned with changing process conditions. Inference runs at the edge for speed, while a connected training node continuously updates the model from fresh layers/batches, ensuring detection remains reliable as operating conditions evolve.

Our Process

Our Process

01.

01. Production Reality Check

We map the real constraints: where data is trustworthy, where it drifts, what decisions operators already make by instinct, and which outcomes matter (scrap, OEE drivers, uptime, cycle time). This becomes the baseline for AI that can survive production.

02.

02. Data Foundation

We wire the minimum data needed for learning and control: time-series signals, events, quality outcomes, and context (product, batch, machine state). We standardize definitions once, so models learn from consistent, reliable data rather than reconciled spreadsheets.

03.

03. Calibration Baseline

We run a short calibration phase to establish “normal” behavior and ground truth. This is where we define what good looks like, capture reference patterns, and set the initial boundaries for drift, anomalies, and acceptable variance.

04.

04. AI Modeling and Optimization

We build models that work with limited industrial data: anomaly detection, forecasting, and Bayesian optimization for parameter tuning. The goal is fast learning with confidence signals, so decisions can be staged safely.

05.

05. Parallel Run

AI is initially deployed as an observer, then as an advisor, and ultimately transitions to control. We run parallel inference, compare against existing rules, apply confidence thresholds, and design rollback paths before any AI output influences execution.

06.

06. Production Rollout

We operationalize the system with monitoring, retraining loops, drift detection, auditability, and secure OT/IT integration. The AI stays reliable as materials, equipment, and processes evolve, because manufacturing is constantly evolving.

  • 01. Production Reality Check

  • 02. Data Foundation

  • 03. Calibration Baseline

  • 04. AI Modeling and Optimization

  • 05. Parallel Run

  • 06. Production Rollout

Case Studies

Our Latest Works

View All Case Studies
AI-Driven Intelligent Automation Engine for Multicountry Export Certification AI-Driven Intelligent Automation Engine for Multicountry Export Certification

AI-Driven Intelligent Automation Engine for Multicountry Export Certification

A modular, AI-powered platform that automates the generation of export certificates by extracting structured data from multi-format documents and rendering country-specific outputs.

Additional Info

Core Tech:
  • React
  • FastAPI
  • Python
  • Google Gemini API
  • pytesseract
  • PostgreSQL
  • Docker
  • AWS/Azure/GCP Cloud Services
Country:

Germany Germany

Tailored QMS Platform for Streamlined Audits and Feedback Collection Tailored QMS Platform for Streamlined Audits and Feedback Collection

Tailored QMS Platform for Streamlined Audits and Feedback Collection

An enterprise-grade system for managing manufacturing quality data, collecting operator feedback, and generating audit-ready reports in real time.

Additional Info

Core Tech:
  • React
  • Node.js
  • PostgreSQL
  • Docker
  • Kubernetes
  • AWS (EC2, S3, RDS)
  • CI/CD (GitHub Actions)
  • REST API
  • Power BI Integration
Country:

Poland Poland

Enterprise-Grade Time Series Forecasting with Extended Neural Models Enterprise-Grade Time Series Forecasting with Extended Neural Models

Enterprise-Grade Time Series Forecasting with Extended Neural Models

An AI-powered forecasting platform that helps retail teams plan sales across thousands of SKUs using neural ensembles, external signals, and explainable outputs.

Additional Info

Country:

Austria Austria

Testimonials

Testimonials

Carl-Fredrik Linné                                            Sweden

The solutions they’re providing is helping our business run more smoothly. We’ve been able to make quick developments with them, meeting our product vision within the timeline we set up. Listen to them because they can give strong advice about how to build good products.

Darrin Lipscomb Darrin Lipscomb
Darrin Lipscomb United States

We are a software startup and using Devox allowed us to get an MVP to market faster and less cost than trying to build and fund an R&D team initially. Communication was excellent with Devox. This is a top notch firm.

Daniel Bertuccio Daniel Bertuccio
Daniel Bertuccio Australia

Their level of understanding, detail, and work ethic was great. We had 2 designers, 2 developers, PM and QA specialist. I am extremely satisfied with the end deliverables. Devox Software was always on time during the process.

Trent Allan Trent Allan
Trent Allan Australia

We get great satisfaction working with them. They help us produce a product we’re happy with as co-founders. The feedback we got from customers was really great, too. Customers get what we do and we feel like we’re really reaching our target market.

Andy Morrey                                            United Kingdom

I’m blown up with the level of professionalism that’s been shown, as well as the welcoming nature and the social aspects. Devox Software is really on the ball technically.

Vadim Ivanenko Vadim Ivanenko
Vadim Ivanenko Switzerland

Great job! We met the deadlines and brought happiness to our customers. Communication was perfect. Quick response. No problems with anything during the project. Their experienced team and perfect communication offer the best mix of quality and rates.

Jason Leffakis Jason Leffakis
Jason Leffakis United States

The project continues to be a success. As an early-stage company, we're continuously iterating to find product success. Devox has been quick and effective at iterating alongside us. I'm happy with the team, their responsiveness, and their output.

John Boman John Boman
John Boman Sweden

We hired the Devox team for a complicated (unusual interaction) UX/UI assignment. The team managed the project well both for initial time estimates and also weekly follow-ups throughout delivery. Overall, efficient work with a nice professional team.

Tamas Pataky Tamas Pataky
Tamas Pataky Canada

Their intuition about the product and their willingness to try new approaches and show them to our team as alternatives to our set course were impressive. The Devox team makes it incredibly easy to work with, and their ability to manage our team and set expectations was outstanding.

Stan Sadokov Stan Sadokov
Stan Sadokov Estonia

Devox is a team of exepctional talent and responsible executives. All of the talent we outstaffed from the company were experts in their fields and delivered quality work. They also take full ownership to what they deliver to you. If you work with Devox you will get actual results and you can rest assured that the result will procude value.

Mark Lamb Mark Lamb
Mark Lamb United Kingdom

The work that the team has done on our project has been nothing short of incredible – it has surpassed all expectations I had and really is something I could only have dreamt of finding. Team is hard working, dedicated, personable and passionate. I have worked with people literally all over the world both in business and as freelancer, and people from Devox Software are 1 in a million.

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